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Porsche just filed a patent for a six-stroke engine

It features an additional power stroke

This engine features an additional power stroke in the cycle. GRAPHIC FROM UNITED STATES PATENT AND TRADEMARK OFFICE

When it comes to future-proofing the combustion engine, the thinking so far has been quite conventional with ideas such as hybrid powertrains or synthetic fuels. Porsche seems to now be going another, radically different way. The German sports-car maker has just filed a patent for a new type of powerplant that is best described as a six-stroke engine.

Filed under US patent application 18/585,308, it is described as follows:

Method for a combustion engine has a working cycle of three revolutions of the crankshaft. The method includes: feeding a fuel mixture into a combustion chamber of a cylinder while moving a piston from a second top dead center (TDC) to a first bottom dead center (BDC); compressing an air-fuel mixture in the combustion chamber while moving the piston from the first BDC to a first TDC; burning the air-fuel mixture while moving the piston from the first TDC to a second BDC; compressing the gas mixture in the combustion chamber while moving the piston from the second BDC to the first TDC; burning the gas mixture while moving the piston from the first TDC to the first BDC; and expelling the gas mixture from the combustion chamber while moving the piston from the first BDC to the second TDC.

TDC and BDC refer to the upper and the lower limits of the piston. GRAPHIC FROM UNITED STATES PATENT AND TRADEMARK OFFICE

It sounds confusing and is certainly different from anything else on the market right now, although the patent claims priority over a German one from last year. In a nutshell, the engine completes its cycle not with two crankshaft rotations like a four-stroke, but with a full 1,080° crankshaft rotation, effectively running as a six-stroke engine.

Interestingly, it has two sets of three-stroke processes, each with its own power and compression phases. So, you could say thatinstead of suck-squeeze-bang-blow as with a four-strokethis engine goes suck-squeeze-bang-squeeze-bang-blow.

The planetary wheel allows the compression ratio to change. GRAPHICS FROM UNITED STATES PATENT AND TRADEMARK OFFICE

The cylinder setup is key to making this method work. It uses a piston connected to a planet wheel via a connecting rod. The planet wheel, which engages with an annulus, rotates within it and connects to the crankshaft.

This setup shifts the rotation center, subtly reducing the piston’s travel to a lower bottom dead center during the extra strokes. It also changes the compression ratio since the piston doesn’t reach as high a TDC in the cylinder. As a result, this engine actually features two distinct top and bottom dead centers.

Do you think future ICE cars will have six-stroke engines? PHOTO BY SAM SURLA

Why did engineers go through all this trouble? The idea is to deliver more power and better efficiency. In a standard engine, only one out of four strokes produces power. This setup tweaks that ratio to one power stroke in three, while also achieving more complete combustion of the fuel mixture. It does bring with it a lot of added complexity, so if we will ever see this setup in a production car remains to be seen.



Frank Schuengel

Frank is a German e-commerce executive who loves his wife, a Filipina, so much he decided to base himself in Manila. He has interesting thoughts on Philippine motoring. He writes the aptly named ‘Frankly’ column.



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